Apollo Foam provides innovative, custom engineered polyethylene foam solutions globally

Apollo Foam provide cost effective polyethylene foam materials to meet the automotives continual search for lightweight, robust and technically demanding sealing technology.

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Our sales team have an extensive and unparalleled knowledge

Why Polyethylene?

Our range of polyethylene foams offer light weight technology coupled with flame retardant additives giving excellent resistance to high temperature.

Polyethylene foams also offer low water permeability and have excellent thermal insulation depending upon the automotive application. Polyethylene foam can also have a pressure sensitive adhesive applied to give an extra dimension and opens up other areas of applications in the automotive industry.

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Benefits of Polyethylene foam

Sealing, insulation, damping, acoustic NVH (noise vibration harshness), energy absorbing, low odour, low fogging, and low VOC. With these key benefits the polyethylene foam can be converted into plain or self adhesive gaskets, seals, strips and washers.

Polyethylene foam comes in a range of densities from the very soft 15kg per m3 up to 100kg m3 if the lowest density Polyethylene foam is still too firm we can then look at our range of open cell polyurethane foams for the application.

Lineside Packaging

Supplying automotive manufacturers in the UK and Europe, we machine line side foam tray and tote stillage inserts to optimise both productivity and stock control. These can be manufactured to your bespoke design for your application.

The Polyethylene foam can be dual coloured for the ease of identity for missing tools or components. The dual colour could also be in your corporate colours to push the company branding through the company, the foam would be fully routed to your design then heat sealed to ensure no foreign object damage.

Once produced the foam routings can be individually identified by laser engraving your part number on to foam, this has no detrimental effect on the integrity of the foam and gives a professional approach to packaging and storage.


We also offer a range of mechanics mats and kneelers which can be manufactured to your requirements in dual colour and provided with your company logo, website, or telephone number.

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Apollo Foam provide cost-effective polyethylene foam solutions

Our polyethylene foams are converted to our customers’ individual requirements from split sheets, pressed foam fitments, waterjet and routed polyethylene foam components for all market sectors.

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